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Capabilities

Seven disciplines, one line of accountability

Vehicle design and manufacture, machine design, robotics integration, simulation, autonomy, software and service. All seven sit inside one organisation, so the same team specifies a programme, builds it, commissions it and supports it in service, and answers for all of it.

Disciplines held in-house
7
Standards held by the production environment
5
Robot platforms integrated
5

Services

What each discipline covers.

Design

Machine and system design from first principles

We design custom machines and complete industrial systems for requirements that off-the-shelf equipment does not meet. Work starts at concept and carries through to a proven prototype.

  • Custom machine and system design
  • Concept development against a defined operational need
  • Prototyping and design iteration
  • Requirements analysis ahead of any hardware decision

Vehicles

Electric transport vehicles, designed and manufactured

The machines themselves: electric platform transporters built around a deck rather than around a cab. The powertrain, the autonomy and the operator interface are developed as one system, and what the machine is on any given day is decided by what is fitted to the deck.

  • Fully electric powertrain on UK-made smart motors, with regenerative braking
  • Heavy loads carried low and flat on the deck
  • Attachment-defined: the deck decides what the machine is
  • Broken ground, uneven surfaces and gradients
  • Alone, in a pair, or as a coordinated fleet
  • Autonomous or remote controlled operation

Robotics

Automation and robotics integration

We integrate robotic cells for handling, joining and machine-side work, matched to the process rather than to a catalogue. Cells are built around the part, the cycle and the operator who works next to them.

  • Palletising and depalletising cells
  • Welding cells and welding cabinets
  • Cobot applications and machine tending
  • Deburring
  • Gripping and EOAT systems

Simulation

Proving the cell before it is built

Robotic cells and processes are simulated and validated in digital form before manufacturing begins. Reach, cycle, collision and layout questions are settled while they are still cheap to answer.

  • Robotic cell simulation
  • Process simulation and cycle assessment
  • Design validation before manufacture
  • Layout and reach studies

Autonomy

Autonomous and unmanned system development

Autonomy is not the perception system; it is what the machine does correctly in the minutes after the perception system is uncertain. So it is treated as a system problem: powertrain, control, sensing, safety and the interface around them.

  • Unmanned operation of field and handling vehicles
  • Design of new autonomous systems
  • Electric powertrain integration

Software

Cluster ERP and interaction design

Cluster ERP is our own modular enterprise software, built as the digital backbone of production and project operations, with the eBOM, MRP and MES at the centre of it and the project, procurement, quality and commercial modules around them. Beside it sits our human-computer interaction work: research into how people actually supervise machines, and what that means for the way a machine is designed.

  • Cluster ERP for project- and production-driven operations
  • eBOM, MRP and MES, with project, procurement, quality and commercial modules
  • Human-computer interaction (HCI) research and design
  • Supervision and handover design for unmanned operation

Service

Support that continues after handover

Installation is the start of the relationship, not the end of it. We provide long-term technical support, maintenance and consultancy for the systems we deliver.

  • Long-term technical support
  • Scheduled and responsive maintenance
  • Operational and engineering consultancy
  • Ongoing support for delivered fleets

Operating model

One foundation, applied three times over.

Our capabilities are organised in three layers rather than as a list of services. Each layer answers a different question: what the technology is, what it becomes for a sector, and how it is kept running.

Platform

Solved once, carried everywhere

The sector-independent foundation: electric powertrain, autonomous and unmanned operation, robotics and HCI design. It is developed once and hardened across every programme it carries, so a sector does not pay to solve problems another sector has already solved.

Programme

Where sector knowledge enters

The layer where the foundation becomes a specific answer to a specific need: requirements analysis, design, manufacturing, integration and commissioning. The shape of the machine is decided by the environment it has to survive.

Fleet

Measured in uptime, not delivery dates

A delivered system is measured by how much of the time it is available, so long-term service, maintenance and operational support sit behind every one of them.

Start with the requirement

Bring us the problem, or the specification.

Some of this work starts with an operational need and no drawing, and some of it starts with a drawing and a standard to meet. Both are welcome. Tell us the environment, the constraint and the outcome you need, or send the specification you already have, and we will tell you what it takes to build it.

Talk to our engineers